Fengwang is an experienced manufacturer of nitrile glove production lines, having developed many patented machines for more than 20 years, such as glove packing machines, counting machines, etc. We use the latest scientific and technological concepts to achieve high efficiency and automation of nitrile glove production line, and the gloves produced are widely used in electronics manufacturing, the medical industry, horticulture, fisheries, and other industries.
Fengwang Nitrile Glove Production Line Characteristics
Impregnation process. One of the most important steps in the nitrile glove production process is the impregnation process. The nitrile glove production line provided by Fengwang can accurately control the temperature, time, and lifting speed of the glove solution tank to ensure uniform glove thickness, no defects on the glove surface, and optimal film forming quality.
Flexible production adaptability. Fengwang nitrile glove production line supports a variety of production parameter Settings, suitable for different glove specifications (thickness, size, color) production needs. At the same time, it is also suitable for the production needs of different glove surfaces, such as powder-free, smooth, and pockmarked.
Production of Different Kinds of Gloves VIDEO
Efficient vulcanization and drying systems. Fengwang nitrile glove production line provides multi-stage vulcanization ovens with adjustable temperatures (usually 100-130 ° C) to ensure adequate cross-linking of rubber and improve the tensile strength of gloves. Fengwang glove drying system uses hot air circulation drying technology to improve the utilization rate of heat energy and reduce the waste of resources.
Advanced chlorine washing technology and powder free surface treatment technology. Fengwang nitrile glove production line uses powder free treatment to remove powder from glove surfaces. And the use of advanced chlorine washing process to reduce the surface viscosity, more convenient to wear.
Environmental protection and energy saving. The design concept of Fengwang nitrile glove making machine meets the requirements of environmental protection. For most of the machine materials, stainless steel or environmentally friendly plastic materials are used. In addition, the emission of volatile organic compounds is treated to meet the standard and comply with the relevant provisions of environmental protection regulations. The oven in the glove production line adopts hot air circulation drying technology to reduce energy consumption.
High automation level. Fengwang nitrile glove making machine adopts the most advanced PLC control system to support all mechanization and automation from raw material processing to finished nitrile glove packaging, which greatly improves production efficiency.
Strict quality control. Fengwang glove watertight system ensures that pinhole detection is accurate and high quality gloves pass the detection rate is relatively high.
Nitrile glove production line Installation Process
1. Confirm that the plant layout must meet these conditions (height ≥6m, ground bearing ≥5T/m², good ventilation).
2. When the equipment arrives and accepts the goods, the next step is to install the hand mold conveying system, which includes installing the track and chain transmission device to ensure that the horizontal error is less than 2mm/m.
3. Install dip tank, glove solution tank, vulcanization oven, glove stripping machine, PLC control system wiring, and connect sensor.
4. Start to open the machine to enter the trial run stage, run the no-load test unit linkage, and finally carry out trial production and adjust the impregnation time, vulcanization temperature and other parameters until the finished product quality is good.
Nitrile Glove Production Line Installation Duration
About 80-90 days from the receipt of the goods to the completion of the adjustment of the trial operation parameters, after the operation of any problems, you can contact us at any time to provide you with solutions for the production process of gloves.
Nitrile Glove Production FAQ
Q: The thickness of gloves produced in the same batch is not uniform.
A: There are two possible reasons for this. One is that the mixing speed of the glove solution tank is inconsistent, which requires adjusting the parameters of the production line, such as the impregnation time, and increasing the running speed of the hand mold. Another reason is to detect the concentration of the coagulant to ensure that the coagulant is uniform.
Q: Gloves are prone to tear at the stripping machine.
A: In this case, you can consider using efficient release agents to optimize hand mold pretreatment. Also, consider reducing the vulcanization temperature or reducing the vulcanization time to avoid excessive vulcanization resulting in too strong an adhesion of rubber to the mold.
Q: The energy consumption is too large, and the production cost is too large.
A: In this case, it is necessary to consider installing a waste heat recovery device in the oven to reuse thermal energy and reduce cost waste by optimizing the hot air circulation path.
Fengwang is a professional nitrile glove production line manufacturer. Please feel free to contact us if you have any questions about nitrile glove production machines or production processes.