Fengwang is a professional latex glove production line manufacturer with more than 20 years of production and export experience, including machine design, manufacturing, transportation, installation and operation debugging, machine parts distribution, and latex glove manufacturing process training, etc. We have a complete intelligent production management and customer management system to help customers solve after-sales problems on time. Guide them in producing quality gloves and improving the efficiency of the glove production line.
Fengwang Latex Gloves Production Line Characteristics
1. High automation (fully automatic vs. semi-automatic)
Customers choose fully automatic or semi-automated glove production lines based on production volume requirements or cost budgets.
An automatic production line means that the preparation of raw materials to the packaging of finished gloves are all completed by machine, minimizing manual participation. The automatic glove production line is suitable for mass production (more than 100,000 pairs per day), but the investment cost of the machine is relatively high.
Semi-automatic production line refers to the latex glove production line part of the process (such as stripping, packaging) that needs to rely on manual assistance to complete, The production efficiency is relatively low, suitable for start-ups or small-scale factories, but the need for high labor costs.
2. Core production process of latex gloves
Clean the Glove former. This process refers to the cleaning and preheating of the mold, and the specific process is that the mold needs to be pickled and alkali-washed to remove residual impurities or excess chemicals, and then preheated (60~80 ° C) so that the latex is evenly attached.
Macerate the Glove former. The Glove former was immersed in the latex solution prepared in advance (natural latex), and the latex was formed into a film by a coagulant. When producing thick gloves such as medical-grade latex gloves, multiple impregnations are required.
Leach and dry. When a layer of latex is formed on the surface of the hand mold, it is necessary to drain the excess latex on the surface, and then enter the oven (60~100 ° C) to dry the water on the surface, and initially finalize the shape.
Vulcanization. To enhance the elasticity and strength of latex gloves, latex gloves need to be vulcanized at high temperature (usually 110~130 ° C) to make the latex cross-linked.
Stripping and curling. The latest Fengwang auto glove stripping machine does not require manual participation, and the failure rate is less than 2%, which effectively solves the problem of slow manual stripping speed and low efficiency. The Fengwang glove beading machine does not require a motor drive so as to be consistent with the speed of the glove production line, and the glove cuff is rolled up, easy to wear.
Chlorine wash or polymer coating. The chlorine washing process is designed to reduce the surface stickiness of the gloves and make them easier to wear. Coatings (such as PU) improve chemical resistance or feel.
Quality inspection and packaging. Fengwang glove watertight testing machine is a professional pinhole testing machine. The high quality gloves that meet the requirements can be detected and packed into the warehouse through the auto glove packing machine, waiting for loading and transportation.
Different Glove Types Have Different Production Lines
Disposable gloves include medical latex inspection gloves, industrial gloves, household gloves, etc. According to the different use scenarios of gloves, the production process of gloves is not the same.
Medical examination gloves. For high sterility requirements, pinhole testing and sterilization packaging are required, strict requirements for glove curling and strict requirements for glove thickness.
Industrial gloves. Relatively thicker, focusing on wear resistance.
Household gloves. The quality inspection process may be simplified, cost is a priority, and the packaging process is relatively simple.
In short, the overall trend of glove production line to intelligent, energy-saving, customized development, glove manufacturers should consider a variety of factors to reasonably choose the production line, Fengwang Tech will provide professional advice and reasonable solutions for each user who will build a line, feel free to contact us.
Latex glove machine price, Latex glove production line cost
Latex glove machine price is affected by a variety of factors. Fengwang summarized the following factors, hoping to help you choose a latex glove machine.
Capacity. The price of high production capacity of gloves production line must be higher than the price of low production capacity.
Level of automation. High automation latex glove manufacturing machine is the trend of The Times, but the investment cost is high.
Type of glove raw material. The production equipment used for different latex raw materials may vary. For example, the process equipment required for natural latex and synthetic latex is different.
In general, the glove production line is priced at $200,000 -$1,000,000, depending on the machine configuration. The exact price needs to be tailored to your needs.