The glove watertight testing machine is an intelligent glove tester developed by Fengwang to measure the size of glove pinholes. What is the manufacturing process like?
1. Research and Development Design
According to customer requirements such as glove industry standard EN455, design machine structure, function, parameters, degree of automation, detection methods, etc. Verify the feasibility of the design using CAD or a range of simulation software.
2. Material Selection
The Glove watertight testing machine is made of corrosion-resistant and high-strength materials such as stainless steel, aluminum alloy, or engineering plastics. The sealing material is made of silicone or fluororubber with high elasticity and aging resistance to ensure the tightness in the testing process. Select high precision pressure sensors, flow sensors, and electronic control components to ensure detection accuracy and stability.
3. Fine processing and Manufacturing
Machining structural parts with CNC machine tools, laser cutting, and other equipment to ensure dimensional accuracy and surface finish. Weld or bolt the metal parts to ensure the structure is strong. Seal key parts (such as inflatable interface and detection chamber) to prevent leakage.
4. Control system Development
Hardware development: Design circuit boards and integrate electronic components such as sensors, controllers, and display screens. Software development: Write control programs to achieve automated inspection, data recording, and report generation functions. Man-machine interface design: user-friendly operation interface facilitates parameter setting and result viewing.
5. Assembly and Commissioning
Mechanical assembly: assembly of the processed parts, including the detection chamber, inflation system, water tank, etc. Electrical assembly: Install control system, sensor, and power module; connect wiring. System debugging: the overall debugging of the equipment to ensure that all components work in coordination and the detection accuracy meets the requirements.
6. Test and Calibration
Functional test: test the functions of the equipment, such as inflation, flooding, pressure monitoring, etc., to ensure normal operation. Precision calibration: Calibrate the equipment using standard samples to ensure the accuracy of the test results. Durability test: Simulate long run to test the stability and durability of the equipment.
7. Surface Treatment and Packaging
Surface treatment: The surface of the equipment is sprayed or electroplated to improve corrosion resistance and beauty. Packaging:The equipment is packed with shock-proof and moisture-proof materials to ensure that it is not damaged during transportation.
8. Quality Inspection and Certification
Quality inspection: Complete quality inspection of finished products to ensure compliance with design requirements and industry standards. Certification: According to customer needs, apply for relevant certifications (such as CE certification, ISO certification) to ensure that the equipment meets international standards.
9. Factory and After-sales Service
Factory test: Perform final test before shipping to ensure stable performance of the equipment. Installation and training: Provide installation guidance and operation training for customers. After-sales service: Provide equipment maintenance, troubleshooting, and technical support services. Automatic control technology: to realize the automatic operation of equipment and data processing.
Sum Up
The manufacturing process of glove watertight testing equipment covers the whole process from design to after-sales service, involving many fields such as machining, electronic control, software development, and quality management. High precision machining, advanced sealing technology, and automatic control technology ensure high performance and reliability of the equipment.